DETAYLAR, KURGU VE CHOCOLATE HORIZONTAL BALL REFINER

Detaylar, Kurgu ve Chocolate HORIZONTAL BALL REFINER

Detaylar, Kurgu ve Chocolate HORIZONTAL BALL REFINER

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The Thouet paste mixer is placed on load cells and for optimum and efficient mixing saf two (2) specially designed horizontal mixing shafts each fitted with very strong helical geared motors.

Consistency: The refining process helps to create a consistent flavor and texture throughout the chocolate.

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Unless you're buying roasted nibs a roaster is vital. You may know we don't really advocate for Raw Chocolate and kakım such you need to roast your beans both for health and safety but also for flavor. Roasting deeply affects the end taste of your bars. 

It occupies minimum space and that places it apart from the Standard ball refiner systems. Due to its modular structure, the components and the capacity of the machine birey be changed and scaled birli required

Process air, loaded with volatile and undesired flavour is separated. In the weighing station the recipe is completed by liquid components. The wall scraper of the vessel prepares already a pre-mixture. The exactly composed chocolate mass is discharged in batches into the collecting tank. There it is further mixed and cooled. From there it is continuously pumped through the dynamic flow mixer used for intensive homogenising. After passing a vibrating screen the chocolate mass is ready for further processing.

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Each system offers its own unique advantages and is available in capacities ranging from small scale artisan (or ‘pilot plant’) all the way to large industrial production systems.

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The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their bitiş size, usually below 30µm in order to avoid a sandy texture in the mouth in the bitiş product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.

A double-acting vane pump recirculates the product in association with the grinding phase, but also allows the machine to be emptied at the end of the cycle.

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Frequently the other operations are performed within a long-term kneading process called conching. Very long conching times are still recommended and associated with good quality, although the devices require high capital investment. One of the major progresses established in the last 30 years was to move cocoa flavour treatment out of the conch into the upstream cocoa processing. Thin film evaporators were developed in order to remove undesired volatiles and water; if this is not done elsewhere those devices are also able to debacterise cocoa liquor.

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